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Frequently Asked Questions

Generator Related Questions

  • Can I operate my computer from a generator?

    The output from the mains of your house and a generator are not the same. The generator output is less stable.

    The speed of the engine driving is controlled on the amount of load placed on the generator. The speed drops as the load is increased. The frequency of the output voltage is directly dependent on the engine speed; therefore, the frequency of the output varies with load. In addition, the output voltage will vary with load, and with temperature. 

    The output voltage of most standard generators will remain within 230V +/- 10% from no load up to the rated load current quoted on the information plate. This is the guaranteed range of voltage supplied from the mains utilities. The frequency of the output voltage will vary typically from 53Hz at no load to 49Hz at rated load current, whereas the mains supply is unlikely to vary by more than 0.1 Hz. 
    Most electronic equipment is designed to cope with these fluctuations. However, we recommended to ask the equipment supplier whether their equipment is suitable to be operated from a portable generator. As a generator runs out of fuel, the engine is likely to surge. 
    (To avoid this affecting electronic equipment an Uninterruptible Power Supply (UPS) can be used. These are typically sold for use with computers so that data is not lost in the event of a power cut). 
    Inverters Produces Power Stability 
    Computers and power-sensitive testing equipment require electrical current that is consistent and has a stable "sine wave" or signal. Your lights and other basic home equipment can handle fluctuations from a AC fluctuation. 
    However, if your computer was being powered by a generator and the voltage fluctuated, chances are the computer would shut down or at least interrupt the program you were working in. In order to overcome this problem, a revolutionary form of inverter technology was developed. This process results in a sine wave equal to or better than the current from your household AC wall outlet. 
    This means that, you can operate a computer or laptop direct from a inverter generator. 
    What is AVR? 
    AVR bascially gives the same output as an inverter machine, generators equipped with AVR (Automatic Voltage Regulator), this feature limits the variation of the voltage of your generator to + or - 2 %. With a generator equipped with AVR you can run sensitive equipment such as computers.   
  • Can I use a personal power breaker?
    The generator is configured differently to the mains supply. The generator has a ‘floating earth’, whilst the mains has an earthed neutral. 
    Although it is recommended to use a personal power breaker (RCD) from the mains, for the majority of cases, it is not necessary to use one with a generator. The generators are safe as they are designed to work without a RCD. Personal power breakers are designed to operate from the mains. If one is to be used with a generator, then it is necessary to modify the generator so that it is configured in the same way as the mains. 
    This is a relatively simple modification for a qualified electrician involving adding a link wire from the neutral terminal to the earth terminal. However, once the generator has been modified, it is necessary to then always use a personal power breaker and to also always use an earth spike, which connects between the generator frame and the ground. Since this is difficult to ensure, it is generally recommended not to modify the generator.
  • Difference between Three phase and Single Phase Generators

    What is the difference between single-phase and 3-phase power?

    Single-phase power is:

    • Used in most homes around the world
    • Able to supply ample power for most smaller customers, including homes and small, non-industrial businesses
    • Adequate for running motors up to about 5 horsepower; a single-phase motor draws significantly more current than the equivalent 3-phase motor, making 3-phase power a more efficient choice for industrial applications
    Single-phase power diagram

    With the wave form of single-phase power, when the wave passes through zero, the power supplied at that moment is zero. In the U.S., the wave cycles 60 times per second.

    3-phase power is:

    • Common in large businesses, as well as industry and manufacturing
    • Increasingly popular in power-hungry, high-density data centers
    • Expensive to convert from an existing single-phase installation, but 3-phase allows for smaller, less expensive wiring and lower voltages, making it safer and less expensive to run
    • Highly efficient for equipment designed to run on 3-phase
    3-phase power diagram

    3-phase power has 3 distinct wave cycles that overlap. Each phase reaches its peak 120 degrees apart from the others so the level of power supplied remains consistent.

    To illustrate the difference between single-phase and 3-phase, imagine a lone paddler in a canoe. He can only move himself forward while his paddle moves through the water. When he lifts the paddle out of the water to prepare for the next stroke, the power supplied to the canoe is zero.

    Now picture the same canoe with three paddlers. If their strokes are synchronized so each is separated by 1/3 of a stroke cycle, the canoe receives constant and consistent propulsion across the water. More power is supplied and the canoe moves across the water more smoothly and efficiently.

    How do single and three phase systems work?

    Single-phase systems use alternating current electric power in which the voltage and current flow changes in magnitude and direction in a cyclical fashion, typically 60 times per second. In the U.S., single-phase voltage is 120 Volts, while several other countries use 230 Volts as the standard. A variation of single phase, called split phase, is also in effect in the U.S. where two wires carry 120 Volts each with a common neutral thus providing the option to hook up high power loads to the 240 Volt power circuit and low power loads to 120 Volt power circuit.

    In three-phase systems, the power circuit combines three alternating currents that vary in phase by 120 degrees. As a result, the power would never drop to zero, making it possible to carry more load. In a typical 120 Volt power arrangement, this is equivalent to three 120 Volt single-phase power circuits and one 208 Volt power circuit.

    What are the benefits of three-phase systems over single-phase?

    The cost to install and maintain three-phase systems is substantially lower than that of single-phase systems. Three-phase systems use substantially less conductor material than that of single-phase systems – about 25 percent less for the same amount of power delivered. For the same amount of time, three-phase power lines can carry more power than that of single-phase power lines at a reduced cost. In addition to reduction in copper, a three-phase system requires fewer circuit breaker pole positions for 208 Volt loads. The power delivered is almost constant in three-phase power circuits, making them ideal candidates for transmission lines, power grids, and data centers

    Three phase generators draw significantly lower amps than a single phase because they use a (Coefficent 1.733). Three phase Equation is watts (W)/voltage (V)/(Coeffient 1.733)=(A)amps.

    Dual voltage generators only produce full power on larger output voltage due to the wiring configuration of the alternator. Single phase or lower power only use two winding of the 4 available on the alternator so usually resulting off a power reduction 40-50% from the quoted continuous output power. In a case where the generator is three phase and also single phase the maximum value always goes to the greater number eg 415v in this case leaving the single phase to 40-50% lower output.

  • Generator Class I & Class II Installation

    When a generator is required for a power source there are two types of installation. Most people can only install any generator in a Class I installation constituting in the generator installation to be used with out an earth supply. This is perfectly OK if using equipment that have very low conductivity like power tools, other power equipment and some house hold appliances. 

    However if a generator is bought for a power source for a house, barn or cabin etc then usually they are required by law to install it in a Class II which means a direct earth is required from the generator to main RCD board this can be done by simply using a high quality earthing rod from deep in the ground to the generators earthing point. This type of installation should be carried out by a qualified electrician and the system has to be professionally installed for the safety of the user. Failing to use this method could result in damage to generator and also many types of equipment being powered and in worse case injury to the user.

    The generator is configured differently to the mains supply. The generator has a ‘floating earth’, whilst the mains has an earthed neutral.

    Although it is recommended to use a personal power breaker (RCD) from the mains, for the majority of cases, it is not necessary to use one with a generator. The generators are safe as they are designed to work without a RCD. Personal power breakers are designed to operate from the mains. If one is to be used with a generator, then it is necessary to modify the generator so that it is configured in the same way as the mains. 

    This is a relatively simple modification for a qualified electrician involving adding a link wire from the neutral terminal to the earth terminal. However, once the generator has been modified, it is necessary to then always use a personal power breaker and to also always use an earth spike, which connects between the generator frame and the ground. Since this is difficult to ensure, it is generally recommended not to modify the generator.

    If you are unsure please speak to a electrical contractor before you choose to install your generator.

  • How do I choose a generator?

    In this age of consumer freedom the choice for many items including generators seems endless, buy in confidence that all our generators are from top Euorpean, American or Japanese companies, We do not sell inferior quality generators as sold on many other sites.

    Use these questions to help you decide:

    What size of generator do I require?

    All electrical products have a data plate with information regarding their power usage.

    For most power tools i.e. drills sanders etc their listed wattage is all the power they require to run. Household items such as lights, TV's, DVD's etc.fall in the same category.

    Items such as freezers, fridges, washing machines etc are normally different. Whilst they can state a wattage rating, due to the type of motor they use can require a much greater requirement on start up, when started they then require a smaller wattage usage.

    If you are unsure as to what power usage a product has it is always advisable to contact the relevant manufacturers sales or technical dept, quoting model number and requesting the START UP wattage & RUNNING wattage of your item.

    With this information you will be able to determine accurately the size of generator you require.

    Is it resistive or inductive load? resistive load are predominantly 1:1 loads where are a Inductive load can be up to 3 times greater for start up.

    Do I require a Generator that has a long run fuel tank?

    A standard tank will last for 2-4 hrs, where most long run generators can run through the night, if you are looking to purchase a generator for back up for power cuts then we would recommend a long run tank machine.

    Do I want to run my Computer off a Generator ?

    Running home computers from a standard generator is not advisable, you require a generator that utilizes Inverter technology such as the Champion Range Inverters, these systems will give you much smoother and more stable electricity than the main frame types or diesels.

    Please note!!! As the generator starts to run out of fuel, the engine is likely to surge. To avoid this affecting electronic equipment an Uninterruptible Power Supply (UPS) or sometimes called Battery Back-up can be used. These are typically sold for use with computers so that data is not lost in the event of a power cut or surge.

    What Phase? Single or Three Phase

    Two phases are available in either single, three or both. Single phase generators come in all different shapes and sizes in either petrol or diesel and three phases are predominantly diesel.

    Power Outputs and Socket types

    If you are looking for a power factor of 1:1 then you will require a generator with a single phase output, if you however want a dual voltage generator then one voltage will generate full power and the second voltage predominantly generates 40-50% less.

    If you are looking for a power factor of 0.8 then you will require a generator with a three phase output, if you however want a dual voltage generator then one voltage will generate full power and the second voltage predominantly generates 40-50% less.

    Eg. 415v / 240v generator will allow full power on the larger voltage but smaller power on the smaller voltage. Generators could be with various power output sockets from 13amp, 16amp & 32amp depending on the type and the power required.

    Eg. 240v / 120v generator will allow full power on the larger voltage but smaller power on the smaller voltage. Generators could be with various power output sockets from 13amp, 16amp & 32amp depending on the type and the power required.

    Always allow an extra 10-15% extra power when choosing the correct generator, this will allow for start up power on selected pieces of equipment.

  • How do I connect my generator to my house in case of mains failure?

    Please note the following precautions:

    It is vital that the generator is completely isolated from the mains supply.

    This ensures that the generator is not attempting to power up the whole neighborhood, but also ensures that it does not electrocute a utility worker trying to restore the mains supply. To achieve this, a double-pole, break-before-make, changeover switch must be installed by a qualified electrician. This should be fitted between the electricity meter and the building consumer unit. The switch connects the building to either the mains supply or to a lead which can be plugged into the generator.

    Configure the Generator to use a RCD:

    Most buildings now have an RCD built into the consumer unit. This is configured to operate from the mains supply with an earthed neutral, and not from a generator with a floating earth. To utilize this protection device, it is necessary to modify the generator so that it is configured in the same way as the mains supply. This is a simple modification for a qualified electrician, involving adding a link wire from the neutral terminal to the earth terminal. It is recommended to make this connection in the plug that is to be used to connect to the generator. This ensures that the generator is unmodified when it is disconnected from the house, and therefore remains safe.

    The plug should be labeled “Do not connect to mains: Neutral-Earth link fitted”.

    The lead between the generator and the transfer switch is not protected by the RCD, it is therefore recommended to use a steel armored cable for this connection.;

    A local low-impedance earth spike needs to be installed.

  • How do I convert the sound power [LWA] into the average sound pressure level [dB(A)] at a certain distance?

    This chart will help you calculate the sound power.

    Sound power Theoretical average sound pressure level [dB(A)]
    LWA 1m 3m 4m 5m 7m 8m 9m 15m 16m 30.5m
    80 72 62.5 60 58 55.1 54 53 48.5 47.9 42.3
    85 77 67.5 65 63 60.1 59 58 53.5 52.9 47.3
    90 82 72.5 70 68 65.1 64 63 58.5 57.9 52.3
    95 87 77.5 75 73 70.1 69 68 63.5 62.9 57.3
    100 92 82.5 80 78 75.1 74 73 68.5 67.9 62.3
    105 97 87.5 85 83 80.1 79 78 73.5 72.9 67.3
    110 102 92.5 90 88 85.1 84 83 78.5 77.9 72.3
    115 107 97.5 95 93 90.1 89 88 83.5 82.9 77.3
    120 112 102.5 100 98 95.1 94 93 88.5 87.9 82.3
    reduction 8 17.5 20 22 24.9 26 27 31.5 32.1 37.7

    LWA95 corresponds to 70dB(A) at 7m from the noise source.
    72dB(A) at 7m from the noise source corresponds to LWA97.


  • How do I re-program my wireless remote control to receiver?

    1. Turn the front panel engine switch ON (middle position).

    2. Turn the battery switch ON.

    3. Push and hold the programming button on left side of the panel next to the red light (located on the back left side of the panel) approximately three seconds until the light turns on.

    4. Push and release the STOP button on the remote. The red light blinks once to erase the remote program. If you have a second remote, press the STOP button on it as well.

    5. Push and release the START button. The red light blinks once to program the remote. If you have an additional remote, press the START button on it as well.

    6. Push and hold the programming button approximately three seconds until the red light turns off.

  • How do I rewind the rope on the manual recoil?
  • Oil grade explained

    Here is standard chart of the different oil types, most common used in the UK is 10w30 or 10w40. The main differences in the oil types are the operating temperature a smaller first figure usually means a lower starting temperature and larger second figure usually means high operating temperature.

    If you are unsure of the oil type for your generator a good rule of thumb is first determine your countries climate!!! Do you have very cold winters and very hot summers, your oil type should be based on the climate the generator is going to be use in for example if it is mainly winter then a lower starting temperature oil is recommend or if it going to be summer months then a higher operating oil type is recommended.

    Oil types usually come in part synthetic or fully synthetic and the cost varies, More expensive branded oil are no better than premium branded oil they are more or less the same product but some more expensive brands do have additional additives. Any part or fully synthetic oil for a generator will be perfectly OK as long as the oil changes are regular and it line with the maintenance schedule. 

  • What do I need to know about Noise Emissions?

    Noise Level Information 

    The decibel which is normally abbreviated dBA is the unit used to measure the intensity of a sound. The human ear is incredibly sensitive, a person's ears can distinguish between wide ranging sounds such brushing their fingers on a notepad to the loudest explosion or Jet aircraft. To put these differences into perspective a jet aircraft is 1,000,000,000,000 times more louder than the quietest audible sound. 

    Looking on the decibel scale, the smallest audible sound which is near silence registers at 0 dB. An increase of 10 decibels equates to a 10 fold increase in noise to your ear. 

    Important Point !!!!! Generators are measured and compared within the industry @ 7 metres. 

    To comply with EEC regulations all generators have to be marked in LWA this is a different measurement of sound which is taken from a different distance. For an example our quiet Champion 71001i  is rated at its lowest at 53 dBA @ 7 metres. On the LWA scale this would equate to approx 86-88 decibels. Please beware of this as all products have LWA marked on them, many do not have the industry rated @ 7 metres level.


    Here are some common sounds and their decibel ratings:

    Sound Levels Chart
    120   Pneumatic drill
    110   Noisy factory
    100   Inside underground train
    90   Inside bus
    80   Average traffic on main road (at kerb)
    70   Normal Conversation (at 1m)
    60   Typical business office
    50   Living room in suburban area
    40   Library
    30   Bedroom at night
    20   Insulated broadcasting studio
    10   Threshold of hearing
    0 dB   Silence
    Note: A 10 dB increase represents a doubling in loudness to the ear.

    More Sound Info
    190 dBA Heavy weapons, 10 m behind the weapon (maximum level)
    180 dBA Toy pistol fired close to ear (maximum level)
    170 dBA Slap on the ear, fire cracker explodes on shoulder, small arms at a distance of 50 cm (maximum level)
    160 dBA Hammer stroke on brass tubing or steel plate at 1 m distance, airbag deployment very close at a distance of 30 cm (maximum level)
    150 dBA Hammer stroke in a smithy at 5 m distance (maximum level)
    130 dBA Loud hand clapping at 1 m distance (maximum level)
    120 dBA Whistle at 1 m distance, test run of a jet at 15 m distance
    Threshold of pain, above this fast-acting hearing damage in short action is possible.
    115 dBA Take-off sound of planes at 10 m distance
    110 dBA Siren at 10 m distance, frequent sound level in discotheques and close to loudspeakers at rock concerts, violin close to the ear of an orchestra musicians (maximum level)
    105 dBA Chain saw at 1 m distance, banging car door at 1 m distance (maximum level), racing car at 40 m distance, possible level with music head phones
    100 dBA Frequent level with music via head phones, jack hammer at 10 m distance
    95 dBA Loud crying, hand circular saw at 1 m distance
    90 dBA Petrol Lawnmower
    85 dBA 2-stroke chain-saw at 10 m distance, loud WC flush at 1 m distance
    80 dBA Very loud traffic noise of passing lorries at 7.5 m distance, high traffic on an expressway at 25 m distance
    75 dBA Passing car at 7.5 m distance, un-silenced wood shredder at 10 m distance
    70 dBA Level close to a main road by day, quiet hair dryer at 1 m distance to ear
    65 dBA Normal Conversation
    60 dBA
    55 dBA Low volume of radio or TV at 1 m distance, noisy vacuum cleaner at 10 m distance
    50 dBA Refrigerator at 1 m distance, bird twitter outside at 15 m distance
    45 dBA Noise of normal living; talking, or radio in the background
    35 dBA Very quiet room fan at low speed at 1 m distance
    25 dBA Sound of breathing at 1 m distance
    0 dBA Auditory threshold
  • What is kW and kVA? What is the Power factor?

    There are 3 types of electrical: 

    1) Real Power, measured in Watts (W). 

    This is the power drawn by a resistive load, e.g. a heater element in a kettle, and has a power factor of 1. (unity power factor, cos F=1, 1.0pf or pf=1)

    2) Reactive Power, measured in Volt Amperes reactive (VAr’s). 

    This is the power drawn by a reactive load (a load with a winding around a core), e.g. an electro-magnet, and has a power factor of 0. (zero power factor, cos F =0, 0pf or pf=0)

    3) Apparent Power, measured in Volt Amperes (VA). 

    Many loads have a combination of resistive and reactive elements. (in fact it is not possible to produce a purely inductive load, since the wire used to form the windings has a resistance). This combination of elements means that both real power (W) and reactive power (VAr) are drawn together. 

    The proportion of Real Power to Reactive Power is defined as the power factor. [Nearly all resistive load (e.g. Universal motor used in hand tools) then power factor 0.95 to 1.0, nearly all inductive load then power factor ~ 0.3] The vast majority of single-phase loads have power factors approaching 1. 

    Therefore, single-phase generator power ratings are taken at power factor =1, and are consequently in Watts (W) or kilo Watts (kW), where 1 kW = 1000 W.

    Three-phase loads tend to have lower power factors, approaching 0.8, therefore, three phase generator power ratings are taken at power factor =0.8 and are in VA or kVA.

    There is obviously a relationship between real power, reactive power, apparent power and power factor…

    i) Apparent Power (VA) = Ö [(real power (W))2 + (reactive power (VAr))2]  And

    ii) Power factor = Real Power (W) Apparent Power (VA)

    Therefore…Apparent Power (VA) x Power factor = Real power (W) 

    If the Power factor =1, then all the Power is real, and Apparent Power (VA) = Real Power (W) (W = VA @ 1.0 pf)

    For a single-phase generator, the rating should be at 1.0 pf, in which case Watts = Volt Amperes. But, for a three-phase generator the rating is at 0.8pf.

    This is where confusion can arise!

    Example. A three-phase generator has a continuous rating of 5 kVA at 0.8 pf. Now, at this rated load, the Real power (kW) will be …Real Power (kW) = Apparent Power (kVA) x Power factorReal Power = 5 x 0.8 = 4kW

    This means that a generator producing 5kVA at 0.8pf is actually producing 4 kW of Real power, but it is also producing some reactive power. 

    From i)… 5000 VA = Ö [( 4000 W)2 + ( Reactive Power)2] Reactive Power = 3000 VAr’s

    It is this combination of 4kW of real power and 3kVAr’s of reactive power that has defined the limit for the generator rating. If the same generator was loaded with a resistive load only, then it may be capable of more than 4kW, however, there is no formula that can be used to find this limit from the 0.8pf rating. It can only be found through testing of each machine. Similarly, a single-phase generator rated at 4kW, cannot be expected to produce 5kVA at 0.8pf !!!!

  • What oil should I use?

    For use in Spring, Summer & Autumn months on either Petrol or Diesel Generators we would suggest that 10w30 is most suited but can be sometimes difficult to source, In which case we would recommend you purchase 10w40 which would be absolutely fine.

    If you or your customer intends operating your Generator at very low temperatures usually Winter months then we would recommend using 5w30.

  • What size generator do I need for my welder?

    A welder is rated by its output current. To estimate its input power, divide the output rating by 30.

    E.g. A 130A welder will have an input requirement of approximately 130/30=4.3kW.

    A 200A welder will have an input requirement of approximately 200/30=6.7kW.

    This is only an estimate; therefore, it is recommended to choose a generator of the next size up. However, bear in mind, that many users will not actually require the full capacity of their welder, a smaller generator would still operate the welder, but would limit the welding current.

  • What size generator do I need to start a motor?

    There are many different designs of motor, each with different characteristics.

    Some motors, e.g. Induction type motors (capacitor start / capacitor run) require additional current to start them, therefore requiring a larger generator. Motors fitted to hand tools generally do not require any additional start-up current. Consequently, it is recommended to ask the supplier of the equipment that you wish to run whether it requires additional start-up current. 

    As a rough guide only, allow for a generator that has a continuous rating of 2 ½ to 3 times the motor POWER rating. Motors can be rated in kW or HP. To convert HP to kW, multiply by ¾. 

    E.g. What generator to run a 3HP motor? 3HP = 3 x ¾ = 2.25kW. This Induction motor would require a generator of between; (2 ½ x 2.25) = 5.625kW and … (3 x 2.25) = 6.75kW

Winch Related Questions

  • Computing A Line Pull When Load Travels Up An Incline

    Here is a calculation will help you choose the correct winch for your application, all winches are rated on a DEAD WEIGHT line pull and can pull in excess of the rating on rolling loads and wheels.

    To calculate your line pull 

    Line Pull = W*(Gr+CF)

    W= Weight

    GR= Grade Resistance

    CF= Coefficent of friction

    For example you want to pull a steel bin on wheels up a 30% cement grade with a total weight of 5 tons, What line pull do i need???

    Line pull = 5 tons * (.288+.2-.5) = 2.44 tons - 3.94 tons







  • How do I install my 8000-20000lbs recovery winch?

    All recovery winches whether they are 12v or 24v DC need to be powered by a heavy duty 12v or 24v battery or a series of batteries connected together.

    All recovery winches from 8000-20000lbs are supplied with a ESB (Emergency Stop Button) this has to be installed in the positive line for safety cut off.

    Negative earth leads are provided and MUST be connected to the main battery negative to create a good circuit, if your black earth cable is too short to reach the battery terminal a extension cable will be required (Can be bought separately).

  • How do I install my UTV or ATV winch?

    All ninja winches come complete with battery leads (Red & Black Long leads) and also the motor leads (Red & black Short leads). On installation of your new winch you first need to connect the black & red motor cables (short leads) to the winch motor from the solenoid box and then connect the positive (Red) and negative (BLACK) cables to the battery terminals.

  • Mounting plates explained

    If you choose to install your recovery winch using a prefabricated mounting plate (Sold separately) there are different models to suit different winches.

    The following guide will help

    • Winches 8000-12000lbs Samurai/Spartan & 2500EN We recommend IST600
    • Winches 17500lbs & 4000EN We recommend IST200
    • Winch 20000lbs, 5250EN - 6000EN We recommend IST640
    • Winches 95SDS We recommend IST500
    • Winch 60SPS We recommend IST60SPS
  • My winch will not work from new?

    Most common cause is the user has not connected up the RED & BLACK power cables either to the battery or to the motor (Only applicable on a NINJA series) or powering 12v or 24v battery is low and under load drops. Check all leads and connections to test battery use a battery load tester.

  • My wireless remote transmitter will not work?

    To test whether or not it is WRC or winch simple plug in the wired remote lead and try the winch if it works it points to the WRC system has a fault.

    Most common cause is the user has not installed batteries into the transmitter handset or the battery is low. Another common cause is low voltage to the receiver.

  • What battery type do i need?

    On todays market there are only two types of batteries Leisure and Deep Cycle, both can be used as winching battery but MOST common is Deep Cycle (Starting Battery) with a minimum 650CCA.


    Deep Cycle Batteries (Starting battery) are built to directly power electric motors, heating elements, winches, compressors, fridges, information processors and other electrical devices. they are designed to allow repeated full 'dis-charging' and charging without shortening the lifespan of the battery.
    An ordinary lead-acid car battery is kept topped-up all the time by the car alternator and never runs flat. If it does - its life will be foreshortened significantly as it cannot survive being below 90% charge for very long. This is a trade-off in the form of CCA power instead.
    Deep Cycle Batteries by contrast are built with heavier charge and discharge cycles in mind and can be used up fully / remain uncharged for longer periods of time with less deterioration and fewer adverse affects on the overall performance.



    Generally a 3 figure number the 'Cold Cranking Amps' (CCA) are the battery's ability to throw plenty of power into the starter motor and engine first thing in the morning or otherwise from 'cold'.
    The 'cold' refers to when the engine is started from cold - e.g. the engine has cooled to below a few degrees celsius whilst the vehicle has been parked up.
    A cold engine, as opposed to one that has just been running at optimum temperature, will take more energy to start and thus needs plenty of CCA from the battery. The reason for this is that the moving parts of the engine when cold encounter more resistance as they move against one another. Metal (or metal alloy blends), similar to most materials contract and become physically smaller / tighter when cold. The amount of contraction may only be a few thousandths of a millimeter but in a car engine where mechanical tolerances are very fine - it can make, especially in older vehicle designs, a big difference to the job the starter motor has to do.
    Diesel engines typically need more CCA for example than petrol equivalents due to them being a much heavier design in general. Diesel engines require certain parts of the engine to be heavier / thicker walled than their petrol siblings and need more CCA to crank them over at startup- especially in winter!
    An older car that struggles to start because the engine isn't as free turning as a newer version simply needs a battery with 5-10% more CCA than the previous battery! More regular oil servicing will otherwise no doubt help...


    Your car can take a new battery with the same or more CCA but NOT less!



    The charge that a battery holds can be likened to the usable amount of potential energy it has.
    Similarly - to charge a battery is to increase that amount of energy to a certain extent so obviously a battery can be full or empty like a cup.
    Ordinary Lead Acid batteries such as car batteries need to be regularly charged and kept topped up by the vehicle alternator to keep them working properly. If, for any reason the battery's energy levels fall below a certain amount and stay there for prolonged periods of time - it will become unreliable. By contrast a mismatching alternator fitted by a bad mechanic will slowly ruin the battery by overcharging it.
    Most types of battery, whilst charging will feel warm to the touch. This is quite normal. If the battery(ies) start to feel too hot to touch then there may be a problem. During charging, lead acid car batteries generate a by product called oxyhydrogen gas. Oxyhydrogen gas in great quantity in an enclosed space can explode when exposed to sparks, lit cigarettes and so on.
    When most types of battery have overheated the chemical compounds inside will change due to them having been cooked. Generally the unit will at best be unusable - at worst will melt, deform or explode, often into flames. Smoke or vapors from overheated batteries can also be very toxic. It is generally a good idea to keep the area around charging batteries well ventilated especially older technology.
    Do not couple up any type of battery charger to a battery unless you are certain the pair are suited. Some combinations e.g. using grandads old charger on your AGM battery will probably, if not definitely cook it.
    The same applies to mobile phones and laptops etc etc etc.





Hoist Related Questions

  • Can a winch be used for lifting?

    Yes your winch can be used for lifting but you MUST implement a safety factor of 5:1

    Winches are a pulling device and don’t normally be used for lifting application.

    If you choose to use your winch for lifting application we strongly recommend terminating the free spool option for your own safety.

  • My scaffold hoist will not work from new?

    Most common cause of your scaffold hoist not working from new is the ‘Safety Interlock Key’ has not been inserted.

    Your hoist is supplied with a interlock key attached to the hook that needs to be inserted in the red interlock switch, first remove the dust cover on the bottom of the interlock switch assembly and insert the key to power up the hoist.

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